Skid Mounted Reactor
Skid Mounted Reactor Specification
- Product Type
- Skid Mounted Reactor
- General Use
- Chemical, Pharmaceutical, and Process Industries
- Material
- Stainless Steel (SS316/SS304), Mild Steel
- Type
- Batch / Continuous Reactor
- Capacity
- 500 Liter to 10,000 Liter
- Weight (kg)
- Varies as per Capacity (Approx. 2000-8000 kg)
- Computerized
- Yes (Optional)
- Automatic
- Yes
- PLC Control
- Available (Optional)
- Mixer Type
- Anchor / Turbine / Propeller
- Heating System
- Jacketed with Steam / Hot Oil / Electrical Heating
- Shaft
- Single / Double Shaft
- Drive Type
- Gear Motor Driven
- Voltage
- 220V / 380V / 415V, 50/60Hz
- Motor
- Three Phase Electric Motor
- Dimension (L*W*H)
- Customized as per Requirement
- Packaging Material
- Standard Export Worthy Packaging
- Feature
- Skid Mounted, Easy Installation, Corrosion Resistant
- Color
- Steel Grey / Customized
- Utility Requirement
- Steam, Electric Power, Cooling Water, Compress Air as Required
- Maintenance
- Low Maintenance Design
- Inlet/Outlet Nozzle Size
- Customized as per Process
- Surface Finish
- Mirror / Matt / Electro-polished
- Pressure Range
- Atmospheric to 10 Bar (as per design)
- Mounting Type
- Skid Mounted Structural Base
- Temperature Range
- Up to 250C
- Sealing Type
- Mechanical Seal / Gland Packing
- Process Control
- SCADA Integration (Optional)
- Instrumentation
- Temperature, Pressure, and Level Sensors with Digital Display
- Agitator Speed
- 10 to 200 RPM (Variable)
About Skid Mounted Reactor
Process skids are designed to contain a complete process system, a complete unit of operations or to organize a manufacturing process into logical units. All skids have the following characteristics in common:
Portable design because they are self-contained units, built within frames, skid systems are easier to transport than traditional process systems.
Small footprint process skid frames allow equipment layering. Piping, tanks, and necessary process equipment can be fit into a smaller footprint with a skid design
Gathered process connections process connections are gathered into one spot on the skid, making plant connections easier. In traditional process systems, connections are spread throughout the plant.
Controlled assembly skids are typically built in controlled conditions offsite. Existing operations are not affected by skid fabrication.
FAT testing before installation Factory acceptance testing (FAT) can be completed before modular process skids are shipped to site. This reduces the amount of on-site startup time.
Accessible layout skids are designed for accessibility, usually including a center hallway, and major pieces of equipment placed around the edge of the frame.
Advanced Process Control and Flexibility
This reactor suits diverse process requirements, with options for automatic, computerized, or PLC control, including seamless SCADA integration if needed. Its versatile design accommodates both batch and continuous operations, enabling optimal scalability for chemical and pharmaceutical manufacturing. Digital sensor instrumentation ensures reliable measurement and control.
Superior Construction and Customization
Manufactured in India using premium stainless steel or mild steel, the reactor is built for durability and corrosion resistance. Choose from mirror, matt, or electro-polished finishes to meet hygiene and process standards. All dimensions, nozzle sizes, and mounting specifications are tailored to client needs, optimizing installation and system compatibility.
Low Maintenance and Efficient Operation
Featuring mechanical or gland sealing, this reactor delivers consistent, leak-proof performance and reduced downtime. The skid-mounted structural base enables rapid installation, while the drive system, utilities, and heating options are engineered for minimal maintenance and high operational efficiency.
FAQs of Skid Mounted Reactor:
Q: How is the Skid Mounted Reactor installed, and what benefits does skid mounting provide?
A: Skid mounting allows for easy transport and simplified installation since the reactor arrives pre-assembled on a structural base. This saves time during site setup and ensures alignment with utility connections, reducing installation complexity and downtime.Q: What process control features are available with this reactor, and how do they enhance operation?
A: The reactor supports optional PLC and SCADA integration, along with digital displays from temperature, pressure, and level sensors. This enables automated monitoring and precise process control, improving product consistency and reducing manual intervention.Q: When should I choose a batch type versus a continuous type Skid Mounted Reactor?
A: Batch operations are ideal for processes requiring recipe flexibility or smaller runs, while continuous reactors suit large-scale production with consistent throughput. This reactor can be specified for either mode, depending on your production needs.Q: Where is this reactor typically used, and which industries benefit most?
A: The Skid Mounted Reactor is widely used in chemical, pharmaceutical, and various process industries. Its flexibility and robust materials make it suitable for aggressive or hygiene-critical environments.Q: What utilities and resources are required for operation?
A: Operation requires connections for steam, cooling water, electric power, and compressed air, depending on the selected heating system and process parameters. All utility requirements are specified during system design for seamless integration.Q: How does the low maintenance design contribute to operational efficiency?
A: The reactor incorporates durable mechanical seals, corrosion-resistant materials, and efficient drive systems. These design aspects minimize wear, extend service intervals, and reduce maintenance costs, ensuring uninterrupted production.Q: What are the benefits of customizable nozzle sizes and surface finishes?
A: Customizing nozzle sizes guarantees compatibility with your specific process equipment. Selecting from mirror, matt, or electro-polished finishes meets your hygiene and cleaning standards, essential for pharmaceutical or high-purity applications.
- Minimum Order Quantity
- 1 Number
Price:
- 50
- 100
- 200
- 250
- 500
- 1000+
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