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Hydrogenator

Hydrogenator Specification

Product Type
Hydrogenator

General Use
Chemical processing, hydrogenation reaction applications

Material
Stainless Steel (SS 304/316)

Type
Automatic Reactor Vessel

Capacity
50 to 5000 Liters

Weight (kg)
Variable (depends on model)

Computerized
No

Automatic
Yes

PLC Control
Optional

Mixer Type
Agitator / Anchor / Turbine

Heating System
Jacketed (Steam/Electrical/Oil)

Shaft
Stainless Steel, Heavy Duty

Drive Type
Motor-driven

Voltage
220-440 V

Motor
0.5 to 15 HP (as per model)

Dimension (L*W*H)
As per capacity/model

Packaging Material
Wooden crate / Protective wrapping

Feature
Corrosion-resistant, Pressure rated, High performance, Efficient mixing

Color
Silver

Surface Finish
Mirror / Matt finish

Sampling Valve
Yes

Pressure Gauge
Fitted

Application
Pharmaceuticals, Dye Intermediates, Petrochemicals, Edible oil hydrogenation

Sealing Type
Mechanical Seal / Gland Packing (as required)

Baffles
Internal

Maximum Working Temperature
Up to 250°C

Maximum Working Pressure
Up to 20 bar (customizable)

Man Hole
Top fitted with sight glass

Safety Valve
Yes, included

Control Panel
Available on request

Hydrogen Gas Inlet Port
Equipped

Hydrogenator Trade Information

Minimum Order Quantity
1 Piece

Payment Terms
Cash in Advance (CID), Cheque

Delivery Time
1 Months

Main Domestic Market
All India

About Hydrogenator

We design mfg and supply Hydrogenator that is widely demanded in the Pharmaceutical & Process Industries . It is manufactured using supreme quality Stainless Steel , Carbon Steel & Boiler Quality Plate under the guidance of skilled professionals and latest technology. This is tested on various quality parameters before supplying to the client. We provide Carbon Steel + Stainless Steel Cladding Plate Hydrogenator to the client at a reasonable price.

Features:

Corrosion resistant
Excellent performance
Sturdy construction
Capacity from 100 liter to 6.0 KL

Versatile Hydrogenation in Chemical Industries

Supporting a wide range of chemical processing and hydrogenation reactions, this hydrogenator is ideal for use in pharmaceuticals, petrochemicals, dye intermediates, and edible oil sectors. Its adaptable design and automatic operation ensure efficient and consistent results for industrial-scale applications.

Safety and Control Features

Safety mechanisms like an integrated safety valve and pressure gauge maintain operational security, while optional control panels enable advanced process management. Top-fitted man holes with sight glass and sampling valves offer easy monitoring and quick access during processing.

Customizable Performance and Durable Construction

Constructed from premium SS 304/316 stainless steel, the vessel is corrosion-resistant and pressure-rated for reliability. Users can choose from varied mixer, seal, heating, and surface finish options to suit specific process requirements, ensuring long service life and high performance.

FAQs of Hydrogenator:

Q: How does the hydrogenator enhance efficiency in chemical processing applications?

A: The hydrogenator employs advanced mixing mechanisms such as agitator, anchor, or turbine mixers to ensure thorough blending of reactants, promoting uniform hydrogenation and faster reaction times. Its automatic operation and customizable controls further streamline process management for optimal output.

Q: What safety measures are incorporated into the hydrogenator?

A: This reactor vessel is equipped with a fitted pressure gauge, an integrated safety valve, and a top man hole with a sight glass. These features allow operators to monitor internal conditions effectively, preventing overpressure situations and ensuring safe operation during hydrogenation processes.

Q: When should I choose a mechanical seal versus gland packing for my hydrogenator?

A: Selection depends on your process requirements: mechanical seals provide superior leak resistance for high-pressure or hazardous applications, while gland packing may suffice in lower-pressure or less demanding environments. Both options are available for customization to suit your specific needs.

Q: Where is the hydrogenator primarily exported and manufactured?

A: The hydrogenator is manufactured, supplied, and exported from India, meeting the requirements of industrial clients in pharmaceuticals, dye intermediates, petrochemicals, and edible oil sectors globally.

Q: What is the process for customizing the hydrogenators capacity and features?

A: Clients can specify their desired capacity (ranging from 50 to 5000 liters), mixing type, sealing option, finish, heating system, and control panel preferences. The manufacturer designs and fabricates the vessel to match these specifications, ensuring a tailored solution for each application.

Q: How is the hydrogenator maintained and what are the usage benefits?

A: Routine maintenance includes inspecting seals, safety devices, and mixer components. Benefits include high efficiency, robust performance, corrosion resistance, and customizable features designed to accelerate hydrogenation reactions and maintain product quality.

Q: What packaging options are available for shipment?

A: The hydrogenator is securely packaged in wooden crates or protective wrapping as per shipment requirements, ensuring safe transport and delivery to your facility.