Quality Assurance
Falbin
Engineering Private Limited s a TQM policy, with the aim to serve
superior quality range to the customers. The policy we follow has been
approved for ISO 9001:2008 & NABCB certification by BSCIC. As per
this policy, we use superior grade material to develop all type of Process Equipments such as Reactors, Vessels, Heat Exchangers, Condensers, Dryers etc. For
high quality production, we source and use IS 2062 standard Stainless
Steel, Boiler Quality Plate and many other material. To make a
commendable range, our experts keep in mind guidelines & codes of IS
803,IS:10987:1992, API:650 & ASME SEC:VIII- Division 1, TEMA
Standards & PESO Rules. Our
company has been regularly supplying an impressive gamut due to making
the same after design approvals from renowned design consultants like
PDIL, EIL, Linde, UDHE & TUE, etc.
Further, we have maintained a quality checking cell, where our products
are examined using advanced testing facilities. Following are the tests
that are conducted on our range:
- Hydro Test
- Pneumatic Test
- 3rd Party for Thickness
- RA Test
- MOC Test by Moly & PMI
- X- Ray-Radiography & UT Test
- Plate for Shell /Dish-Chemical and Physical Test of RM
- Nozzle Flanges, Hardware & Plates- Manufactures TC
- Fasteners- Chemical, Tensile, Hardness & Proof load, Mfg TC
- Qualification of Welding Procedures
In addition, our Quality Assurance Procedure makes us conduct following tests:
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QUALITY ASSURANCE PLAN |
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|
SR NO |
DESCRIPTION |
EXTENT OF TEST |
INSPECTION BY |
REMARK |
|
1 |
Verification of Purchased Order issued By Customer for Raw Material Indenting N Procurement |
Verification with our offer N details of final negotiation done with customer |
Mktg & Planning Department Jointly |
Material Delivery Long Term N Short Term worked out for the procurement with external agencies if any involved for approvals etc |
|
2 |
Preparation, Checking N approval of GA & Fabrication Drawings (IN HOUSE) |
Verify with the detail did with customer during submitting Tech offer N any drawing /ref received with inquiry |
Design, Planning N Mktg Department Jointly |
Important Remark or Customer Special Comments needs to Marked on G A Drg. N Time line : Max 3 Days |
|
3 |
Checking N Approval of G A Drawings / Fab Drawing / Design Calculation / QAP / Bar Chart etc from Customer |
Minute details, Block Diagram with all detail N Revision / Date should mark on each drag. |
Approval from Consultants / Project / Engg Department of Customer |
Mktg (FEPL) Should submit the Drawing to Customer through their Purchase Department of Customer N Time Line for approval: 3-5 Days Max. |
|
4 |
Special Remark / Approved Drawing from Customer |
Time taken by Customer for the Approval of Drawings |
Design, Planning N Mktg Department Jointly |
Original Copy should file in customer file , One Photocopy (Control Copy ) with Design N Planning Dept & One Copy should sent to Fabrication Department |
|
5 |
Material Procurement with Inspection N Metal Testing from external agencies |
Identification of Raw Materials (Plates,Pipes,Structure etc) |
Joint Responsibility of Planning ,Purchase, Inspection N Stores Department |
Material Test Certificate to verify N one photocopy should sent to customer by Mktg for arrangement of Inspection from customer |
|
(i) |
Plate for Shell /Dish : Chemical N Tensile Test of RM |
|
|
|
|
(ii) |
Nozzle Flanges , Hardware N Plates : Manufactures TC |
|
|
|
|
(iii) |
Fasteners : Chemical, Tensile, Hardness N Proof load, Mfg TC |
|
|
|
|
6 |
Raw material Identification N Physical verification at site |
Dimension, Chemical N Molly Test in Case of SS Material |
Joint Responsibility of Quality Control - Inspection N Stores Department |
Material to be issued for fabrication after verification |
|
7 |
Qualification of Welding Procedures |
|
|
|
|
(i) |
Long Seam Set Up |
100% |
Internal Q C Dept |
Random Check By Inspection Agencies / Customer |
|
(ii) |
Long Seam back chip + DP |
100% |
Internal Q C Dept |
|
|
(iii) |
Circumferential Weld Seam Set Up |
100% |
Internal Q C Dept |
|
|
(iv) |
Circumferential Weld Seam back chip + DP |
100% |
Internal Q C Dept |
|
|
(v) |
Dimensional Check of Shell Sections / Bottoms /Cones / If Any |
100% |
Internal Production |
Random Check By Q C Dept |
|
(vi) |
Nozzle Pipe to Flanges Setups |
100% |
Internal Production |
Random Check By Q C Dept |
|
(vii) |
Setup of Nozzle connections |
100% |
Internal Production |
Random Check By Q C Dept |
|
(viii) |
Back Chip N DP Test of Nozzle |
100% |
Internal Production |
Random Check By Q C Dept |
|
8 |
Non Destructive Testing like RT,MPT,UT,DPT etc. |
Random |
Check By Q C Dept |
Random Check By Inspection Agencies / Customer |
|
9 |
Witnessing of pneumatic test of RF Pads |
100% |
Internal Production |
Random Check By Q C Dept |
|
10 |
Internal / External Examination for Final Workmanship |
100% |
Internal Production N Q C Dept |
Random Check By Inspection Agencies / Customer |
|
11 |
Final Dimensional Check |
100% |
Internal Production N Q C Dept |
Random Check By Inspection Agencies / Customer |
|
12 |
Witnessing of Hydro Test N Water Fill Test |
100% |
Internal Production N Q C Dept |
Random Check By Inspection Agencies / Customer |
|
13 |
No load N Load Trial Runs in case of Reactor / Hydrogenation Reactor / Pressure Vessel etc |
100% |
Internal Production N Q C Dept |
Random Check By Inspection Agencies / Customer |
|
14 |
Preparation of As Built Drawings of Equipment like Tank, Vessel, Reactor , SPM etc |
100% |
Joint Responsibility of Design, Production N Q C Dept |
Random Check By Inspection Agencies / Customer |
|
15 |
Documentation |
100% |
Joint Responsibility of Design, Production N Q C Dept |
Random Check By Inspection Agencies / Customer |
Products We Offer
We are known for manufacturing, supplying and exporting Process Equipments for all Processing Industries :
- Chemical and Pharmaceutical Process Equipments
- Food and Pharmaceutical Process Equipments
- Fertilizer Process Equipments
- Petro Chemicals & Refinery Process Equipments
- Reactors
- Storage Tanks (MS, SS & BQ)
- Condenser
- Columns
- Re-boilers
- Heat Exchanger
- Blender
- Dryers
- DM & RO Water Storage Tanks (Electro Polish)
- Heating & Cooling Systems
- Mixers
- MS / SS Flanges
- MS/SS Lined Flanges
- Pre Fab Building
- All kind of Vessels
Our Manpower
The
professionals working with us are our strength and a major reason
behind attained tremendous growth & popularity in the market. Each
member of our team is appointed after clearing out conducted stringent
exams and interview sessions. To take the firm to the heights of
success, our experts work with complete honesty, sincerity, punctuality
and dedication. Following are the highlighted detailed of our team:
|
Sr.No. |
Skill |
No. |
Qualification |
Experience |
|
1 |
Design & Production Engineers |
01 |
B E Mech. |
1- 30 Years |
|
2 |
Production Manager |
01 |
B E Mech/Diploma Engineer |
1-35 Years |
|
3 |
Quality Assurance |
01 |
ITI & NDT (Level II) |
1-10 Year |
|
4 |
Supervisor /Foreman |
02 |
Diploma/Engineers |
1-25 Years |
|
5 |
Commercial Staff |
02 |
B.Com/B.A. |
5-7 Years |
|
6 |
Qualified Fabrication Fitter |
03 |
ITI or Equivalent |
1-15 Years |
|
7 |
Qualified Welders |
04 |
ITI & IBR |
5-15 Years |
|
8 |
Grinder man, Rigger, Helper |
07 |
ITI & Exp from Relevant Field |
1-15 Years |
Infrastructure
A
spacious and architecturally designed infrastructure set up is owned by
us for having streamlined execution of trade activities. It is built on
a sprawling area and has interlinked wings of manufacturing, research
& development, designing, storage, quality checking etc. Below
tabulated are some of the highlights of our set up:
|
Shop/Plot No. |
C-2,Shankar Patel Ind. Estate, Village, Manjusar |
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|
Clear Height below the crane hook |
4.0 & 6.0 Meters |
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Covered area for Manufacturing / Fabrication |
3000 Sq.Ft. & 6000 Sq.Ft. |
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Crane capacity |
EOT : 5 MT &Future :10 MT |
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Plot Area |
4500 Sq.Ft. & 7000 Sq.Ft. |
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Code followed |
IS 803 / IS 10987 /ASME / TEMA /PESO & Good Manufacturing Practices |
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Design Facilities |
In House & Will Take Supports from External Based on Need |
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Material Handled |
IS 2062 |
CS |
B Q |
SS 409 / SS 321 / SS304 / SS316 & SS 316L |
Any other |
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Connected Load |
50 HP |
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|
Water Availability |
Own Bore Well |
Water Quality : Drinking/Good |
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Design Facility
For
us designing of products is an utmost important process, in this stage,
basic layout is set, following which the range is built. To bring
innovative range and keep the high standard our product-line, we have
maintained following designing facilities:
|
Design Facility |
Details |
|
Auto Cad 2013 |
For 2 D & 3 D View & Drafting |
|
Chem. Cad |
Chemical Process Equipment Design |
|
M S Project |
Detail Planning of Project Activity |
|
PDMS |
Plant layout includes Civil & Mechanical- Piping ,Electrical, Equipment Layout and HVAC & Process design (PFD/P&ID) |
|
Solid Work |
Total detailing like Inside, Out Side 3D View of M/C |
Manufacturing Facility
To
convert the design layout into final products, we have maintained
several facilities in our production cell. Our company has been easily
catering to the bulk or sudden demands of market due to support of
production cell. Following are some of the machines & devices that
aid in speedy production of our gamut:
|
Fabrication Shop Machinery |
|
|
Air Compressor |
MMAW Welding Machine |
|
DISH Forming Hydraulic Press of 3000 MM DIA X 500 MT Capacity (Future) |
Plasma Cutting Machine up to 30 MM Thk Plate |
|
EOT Crane of 10.0 MT Capacity (Future) |
PLATE Bending Machine of 3000 MM wide X 20 MM Capacity (Future) |
|
EOT Crane of 5.0MT Capacity |
Portable Gas Cutting Set |
|
Grinding, Polishing & Buffing Equipments |
Profile - Sap Cutting Machine Dedicated for MS /SS Plate Cutting |
|
Heating Own for Welding Rod |
PUG Cutting Machine Dedicated for MS / SS Plate Cutting |
|
JIB Crane (Future) |
Testing Equipments |
|
Lifting & Shifting Devices |
TIG Welding Machine |
|
Magnetic & Portable Drill Machine |
X-Ray Film Viewer for Radiography |
|
Measuring Instruments & Tools |
MIG Welding Machine |
|
Machine Shop: Future |
|
|
Lathe Machine |
Radial Drill Machine |
|
Sapping Machine |
|
In addition, our production cell includes:
|
Details |
Make |
Qty. |
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|
Bending Machines (Future) |
Size:3.0 MT.WIDE X 20 MM Thk |
01 |
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Shearing Machines |
Manual |
01 |
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Plasma cutting Machines |
Electro Plasma |
02 |
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Radial drilling Machines |
Cap :60 MM |
01 |
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Welding Machines |
ADOR : Arc /Argon / MIG |
07 |
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Plate Bending & Dishing Machines (Future) |
External / Planning for Plate Bending Wide:3.0 M X 20 MM THK, Dishing Press Cap: 500 MT: Size: 3.0 M Dia. |
01 |
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|
Lathe Machines (Proposed) |
Bed Length |
Max Shaft Dia. |
Accuracy |
No |
|
6 ft / 12 ft |
Up to 450 MM Diameter |
0.00 |
|
|
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Contact Details
Send Inquiry
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